Dr. Aaron Toney

Technical Program Manager • Director of Engineering
Seattle, Washington aaron.p.toney@gmail.com (425) 281-3830 LinkedIn Profile ↗

Career Summary

Cross-Functional Technical Leadership: 15 years; 8 years directing multi-disciplinary organizations of 3+ teams (ME, EE, SW, and Specialists) to deliver complex systems; 6 years leading specialist sensor research in Wearables and IoT.
Safety-Critical Deployments: 12 years architecting and executing deployments for autonomous systems in marine, aerial, and industrial sectors. 3 years developing mechatronic platforms for delivery into unconstrained consumer environments (homes and small shops).
Software & Systems Architecture: Principal-level systems architect (Ph.D. CS) with a focus on high-reliability environments. 25 years’ experience across the stack, including 18 years in embedded systems, 8 years in HCI, and 8 years in autonomous systems.
Hardware Engineering & Prototyping: 16 years (BS EE) in full-lifecycle development of high-density, ruggedized electronics for wearables and robotics. 12 years accelerating product roadmaps through rapid prototyping, bridging the gap between initial concept and industrialized manufacturing.
New Sensor Development & Strategy: 12 years spearheading the design and organizational roadmap for biometric, optical, and environmental sensing systems.

Professional Experience

Chief Technology Officer & Co-FounderRumblefish Robotics (Seattle, WA)
2017 – Present

Lead nautical design, systems engineering, and military applications architecture for autonomous marine platforms (USVs/UUVs). Operating in tight synergy with our Chief Scientist of Cognitive Systems, we collaborate across the technology stack. Having architected our initial computer vision and machine learning (CV/ML) framework, I actively drive its evolution while focusing my leadership on the ruggedized mechatronic foundation and tactical mission autonomy our cognitive systems require in austere environments.

  • Platform Architecture: Direct the end-to-end design and build of our autonomous marine fleets, including the Blacktip biomimetic AUV, Argos expeditionary USV, and OneFish distributed sensing platforms.
  • Military Applications & ISR: Lead the development of core autonomous execution, tactical payloads, and persistent distributed sensing capabilities tailored for defense and dual-use operations.
  • Full-Stack Integration: Bridge mechanical engineering, custom low-level hardware/firmware, and COTS technology stacks to deliver high-reliability vehicles capable of hosting complex machine learning models.
  • Cognitive Systems Evolution: Maintain a hands-on role in the growth of the CV/ML infrastructure I originally built, partnering with the cognitive team to ensure seamless integration between high-level AI and the physical autonomy stack.
  • Operational Scaling: Scaled 1:Many fleet control by applying HCI research to minimize operator cognitive load, enabling a 4x increase in assets managed per supervisor during CV/ML-driven navigation.
  • Executive Impact: Reduced autonomous platform unit costs by 93% (lowering production to $3.2k–$8k vs. legacy assets) and unlocked $4.8B in addressable markets by engineering virtual mooring architectures for persistent sensor deployment.
Director of EngineeringWingXpand (Seattle, WA)
Dec 2024 – Feb 2026

Directed multi-disciplinary engineering operations for an autonomous systems startup, overseeing four integrated teams across Mechanical, Electrical, Software, and Fabrication. Owned end-to-end technical roadmaps ranging from initial R&D and specialized sensor integration to industrialized manufacturing and modular payload architecture.

  • Secured $35M in Strategic Funding: Orchestrated technical execution for military grants; owned the R&D lifecycle for computer vision-based mission modification, ML-driven GPS-denied navigation, and modular payload architectures.
  • Accelerated Engineering Velocity by 56%: Compressed the airframe development lifecycle from 16 to 7 months by re-architecting the product roadmap to parallelize ME/EE/SW work streams and institutionalizing DFM/DFA protocols to reduce late-stage engineering changes.
  • Industrialized Manufacturing: Transformed production from manual prototype assembly (2 units/month) to a standardized pipeline capable of delivering hundreds of units annually; eliminated manual bottlenecks through process automation and rigorous quality gates, achieving a 10x increase in operational capacity.
  • Regulatory Governance & Risk Mitigation: Spearheaded the technical transition of mechatronic frameworks into NDAA (National Defense Authorization Act) and Blue UAS compliance; established cross-functional engineering and security standards required to achieve federal platform certification across DIU Blue UAS and Green UAS clearinghouses.
Co-Founder • Director of EngineeringToneys Incorporated (Seattle, WA)
Sept 2014 – Dec 2024

Directed a hardware-engineering consultancy specializing in high-stakes R&D and rapid NPI. Selected program turnarounds and product launches across 10+ years of client engagements include:

  • Unblocked $14.9M Series A Funding: Engaged for a compressed-schedule, critical-path recovery to resolve acoustic noise and vibration failures in flagship HMDs functioning as technical blockers to Series A closure. Led a rapid, three-month ME/SW/HW effort to redesign actuator systems and algorithms, neutralizing the primary barrier to capital acquisition and initial military contracts.
  • Technical Crisis Management: Retained as an external expert to investigate systemic subcontractor delivery failures threatening a $150M investment. Uncovered fraud and falsification of BMS architecture readiness reports; directed a 4-month crash response program across cross-functional HW/SW teams to engineer missing mission-critical work products, satisfying technical due diligence while maintaining original shipping targets.
  • Disrupted $5B–$7B Insurance Market: Architected a suite of off-grid IoT sensors to mitigate water damage in infrequently visited properties. Field trials projected $80M–$100M in partner savings, securing follow-on expansion to maritime assets, storage facilities, and remote infrastructure.
Director of Research & DevelopmentEnriched Ag (Seattle, WA)
March 2022 – April 2023

Directed systems architecture and cross-functional R&D for a first-generation autonomous sensing ecosystem designed for ranchland deployment. Spearheaded development of high-density sensor networks and mechatronic platforms supporting ML-driven precision agriculture and carbon sequestration modeling.

  • Secured $12.5M in Seed Funding: Owned the R&D lifecycle for core technology and full-stack systems; led iterative hardware design cycles and field-failure analysis to ensure platform reliability in harsh, remote geographies.
  • Engineered Precision Livestock Analytics: Developed instrumented feed stations for autonomous growth tracking and health monitoring, accelerating sickness detection by 3–5 days to mitigate $2B in annual industry losses. Achieved 10–15% sale weight increases—yielding up to $380k in revenue per 1,000 head.
  • Unlocked $880M in Carbon Credit Assets: Invented a “livestock-as-a-platform” strategy using multi-sensor smart collars to bypass robotic mobility constraints; opened ~73M acres of previously unobservable land (9% of the US market) for carbon credit securitization.
Senior Project Manager • Mobile LabsMicrosoft (Redmond, WA)
Dec 2012 – April 2014

Provided technical leadership in wearables and IoT during product scoping and definition alongside product planning teams. Spun up targeted rapid prototyping projects to resolve complex UI and design challenges, and served as research liaison bridging corporate R&D with consumer product groups.

Senior Hardware Engineer • Analog LabsMicrosoft (Redmond, WA)
April 2012 – Dec 2012

Developed hardware incubation prototypes and rapid hardware capabilities for a major stealth initiative that subsequently became Microsoft's HoloLens / Holograms division.

Senior Researcher 2 • Interaction EcologiesNokia Research (Los Angeles, CA)
April 2010 – Feb 2012

Developed body-worn user interface devices within the Interaction Ecologies Group. Built Bluetooth-enabled rings and glasses for wearable sensing platforms, investigated novel eye-tracking methods for near-eye displays, and prototyped spatialized audio projection.

Co-Founder • Engineering LeadPurple Crayon (Issaquah, WA)
Jan 2009 – March 2010

Co-founded a consumer desktop manufacturing startup developing domestic fabrication tools, including a desktop 3-axis CNC mill and an optical 3D scanner. Led electrical and mechanical engineering from design through functional bring-up.

Consulting Engineer • Emerging Product GroupMicrosoft Hardware (Redmond, WA)
Oct 2007 – Dec 2008

Member of a concepting team developing technologies intended for production within an 18-month window. Engineered low-power camera focusing actuators, magnetic detent tracking for mouse wheels, and bistable mechanical lockouts.

Ph.D. ResearcherWearable Computing Laboratory, UniSA (Adelaide, Australia)
March 2003 – March 2007

Investigated mobile human-computer interaction across three primary research thrusts: quantitative modeling of the social consequences (social weight) of technology use; smart clothing architectures directly integrating sensors and buses into business apparel; and deployable ad-hoc interactive surface projection.

Independent ConsultantSelf-Employed (Seattle, WA)
Aug 2002 – Feb 2003

Executed embedded systems contracts including legacy system reverse-engineering, maintenance, and building sensor-instrumented juggling props capable of dynamic pattern recognition.

Senior Wireless ConsultantAppliedTheory (Bellevue, WA)
June 2000 – July 2002

Founding member of the wireless consulting practice. Rapidly engineered functional demonstration prototypes of mobile and wireless applications to support major enterprise contract pursuits.

Co-Founder • Head of Hardware DevelopmentCircus Systems (Seattle, WA)
July 1999 – March 2001

Corporate officer responsible for initial venture fundraising rounds and operations. Led hardware engineering for the company's core product: an Intel StrongARM single-board computer (SBC) designed as an ultra-compact personal server for wearable computing applications.

Technical Skills & Competencies

Software & Systems Architecture

Full-stack architecture with deep expertise in embedded systems, RTOS, and high-reliability environments. Machine learning implementation (Bayesian inference, Hidden Markov Models, TensorFlow) applied to human behavior, social interaction, and autonomous sensor telemetry.
Languages: C, C++, Python, C#, Perl, and various assembly languages.

Hardware Development & Embedded Systems

Full hardware lifecycle from initial circuit design, schematic capture, and PCB layout (Altium) through board bring-up and debugging. High-speed bus and protocol integration (UART, I2C, SMBus, SPI, USB, BLE) and ruggedized mechatronic systems.

Technical Program Management & Leadership

Directing multi-disciplinary engineering teams across Mechanical, Electrical, Firmware, and Fabrication disciplines. Experienced in DFM/DFA implementation, defense compliance (NDAA, Blue UAS, Green UAS), and cross-functional technology roadmapping.

Rapid Prototyping & Advanced Fabrication

CAD modeling (SolidWorks), CNC machining, additive manufacturing (large-format FDM, SLA, photopolymer resin), and laser cutting. Accelerating product validation from initial concept through industrialized manufacturing.

Education

Ph.D. in Computer Science
University of South Australia • 2008
LPIT Scholar (2003 – 2007)
Thesis: Garment Integrated and Deployable Technology
B.S. in Electrical Engineering
University of Washington • 1998