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Thing a day

Thing a day, Thing #7 French Fit Glass Cutter

As long as I was cleaning up my toolbox drawer I figured I’d French fit the glasscutter as well. Neither is a particularly big task – but it does clear up room in the tool box nicely.

Not a big thing, but the whole point of this experiment is to nock off the small tasks that are low enough priority that they keep getting eclipsed by other projects.

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Thing a day

Thing a day, Thing #6 Bed Auto-leveling

I want to test out an idea for a startup over the holidays, and expect to be doing a lot of printing. So today’s thing is an auto bed leveler for my 3D printer. The new Marlin firmware supports bed leveling, but unfortunately I built the printer a while ago using Generation 6 electronics – which does not have suitable pins to break out for auto leveling.

My solution was to design something borrowing from a switch design I saw a RepRapper called NOPHEAD post a few years back. Basically a magnet keeps a probe shaft retracted normally, but you can easily press on a cap attached to the shaft dropping and activating the sensor.

For my design I added a switch. So now I can G29 auto level the bed, then cut the probe out of the circuit, and retract the shaft, while printing. I also extend the shaft with a neodymium magnet. That way if the probe does drop onto the object being printed, the horizontal shear forces should just dislodge the magnet and not crash the X sled if there is a failure.

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Thing a day

Thing a day, Thing #5 French for Scissors

A good set of quality scissors are another one of those tools you need rarely, but when you do it is exactly what you need. Today’s thing, thing number 5, is a French fitting to add a reasonable set of scissors to my tool chest. I still need to go rehab the scissors, but they are already an order of magnitude better than the ones I had been using.

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Thing a day

Thing a day, Thing #4 French Fit Nibbler

So a few years ago I tried French fitting some of my tool chest drawers as an experiment. I was blown away at the difference it makes. By having cutouts explicitly for each tool you know exactly where each tool lives, and can tell at a glance if any of the tools were not put back after the last time they were used.

So thing number four is a French fitting of one of the drawers in my watchmaker’s bench, adding a cutout for the Nibbler. I only use the nibbler infrequently, but when you need it, it is exactly the tool you want. That makes for an ideal tool to French fit, since you know exactly where it is next time you need it, even if that is several months later.

The nimbler is spring loaded, so I added wooden risers to hold it in the much smaller closed position in order to save drawer space.

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Thing a day

Thing a day, Thing #3 Forceps Holder

So with the pliers neatly racked, I realized I wanted a better way to store some of the other hand tools. I use forceps on the assembly bench, and some times on the soldering bench. Just yesterday I was carrying some back and forth between benches on a project, so I figure the next “thing a day”, thing #3, would be a holder for my small 4″ and 5” forceps that could be carried between benches easily.

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Thing a day, Thing #2 Small wire cutters and pliers holder

Thing number two in my build a thing a day for the shop experiment is a small wire cutter and plier holder. It should live near the soldering station, but be transportable to wherever in the lab I am working.

Thing a day, thing #2 – small wire cutters and pliers holders.
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Thing a day

Thing a day

Some of the things I build for the shop as part of my “see a task do a task” experiment started making an immediate difference in how I work. So I decided to try another experiment. I liked Jonathan Coulton’s thing a week song writing experiment, so I am going to try a build of a “thing a day” from now until next year. I am thinking simple things for the shop that take less than an hour to make.

So here’s thing zero – a tape spool holder. The idea was to stop having to rummage through a tape bin every time I needed something.

Thing a day, thing #1
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Experimenting with to-do list task priority…

Since I was alone through the holidays I decided to run an experiment. I set all my task priorities to zero for the last few days, leveling the playing field. The result was pretty awesome. I did two days of just see a task and do it, not worrying about if there was anything-higher priority to be done.

What interested me is that I had blinders to a large number of tasks that I eventually intended to get around to, but which were perpetually starved by higher priority tasks. A good example is this tool rack. I had been meaning to build one for a while.

The rack lets me easily carry wire cutters and a few spools of wire around the electronics shop. It took less than an hour to make, and I liked it so much I made four more. I also made significant headway on 3 projects I care about too much to let die, but that always seem to be eclipsed by higher priority projects.

Would I do the whole “see a task, do a task” full time? Heck no. I do think this is going to be my new holiday tradition. The results were more promising than experiments with non-traditional sleep schedules, without feeling like you were hit in the head with a rock if you fell off the sleep regime.